A commercially available product may address your sealing requirements, but a custom solution will be required in other cases. In such a situation, nothing but a one-of-a-kind piece will do. Using custom-moulded items is the sole option for your technical need when seeking comprehensive, unique solutions to complex or uncommon application requirements.

High-quality custom-moulded parts ensure your product and its supporting machinery endure as long as possible. You will have the freedom to choose the optimal shape for the task at hand and make material and additive choices that may improve the part’s or product’s functionality.

First, we’ll go over some of the concrete advantages of custom-moulded components for factories. Then we’ll look at the variety of choices available to you whether you’re interested in custom rubber or plastic moulded items.

6 Advantages of Custom Moulded Components

When the advantages of custom-moulded items are compared side by side, they reveal apparent inconsistencies. The design of these pieces allows for more customisation and precision in the final product. You may save money even though there is such a vast range of materials to choose from; just consider the many elastomers and plastics that can be used. Take a look at these four main benefits of employing custom-moulded components.

Opportunities

Almost any item may be manufactured using the custom injection moulding technique due to various designs, materials, colours, and additive choices. Once created, a custom mould may generate multiple variants of the same component or product, including colour changes and material changes in plastic injection moulding machines. Moulds are used to produce various items, from mechanical components to medical equipment. Custom moulding allows you to create almost anything, with the only constraints being your creativity and imagination.

Reliability

If you design and use a custom-moulded item, you may reduce the likelihood of making mistakes, increasing the product’s consistency. Precision is ensured in the final product by using moulds. A custom-designed mould for rubber or plastic manufacture will assure the most exact, repeatable shape for the production of any item, no matter how complex. With custom moulding, you won’t have to settle for a “good enough” solution since the diameters, thicknesses, and other characteristics will be just what you need. The already low risk of variation in custom moulding will be further reduced if additional steps are automated.

Financial

Unlike other technologies, injection moulding is one of the most time- and labor-efficient ways to manufacture machined plastic components. A self-gating tool is often used in moulding machines to simplify processes and maintain output on schedule.

Because of the precision and efficiency of custom moulds, manufacturers save time and money while producing a higher-quality end product. Furthermore, custom moulding makes full use of the material used (to fill a mould), thereby reducing scrap and elongating the useful life of essential resources.

Choices of Materials

Custom moulded components may be made from various plastics and elastomers, and the moulds are designed with that in mind. The value of the final product is increased since the mould was created in part to take full use of the material’s qualities throughout production.

Custom moulding gives you additional choices to handle visual features like colour and finish while still meeting regulatory standards, making it an invaluable part of the production process.

Tailored Rubber Moulding

Injection moulding, compression moulding, and transfer molding are just a few of the moulding processes that may be used to create precision rubber components. Numerous custom-made components, such as (but not limited to) are made possible by the large range of moulding techniques.

• Bumpers
• Grommets
• Stoppers
• Tips
• Caps
• Bushings
• Bellows

Due to the unique requirements of their intended uses, many of these items need specific engineering to fulfil their potential. All these issues, and more, should be handled by the company you work with to create custom moulded components.

Special Sizing? Custom Components? Both?

Custom moulding allows you to employ any of our existing compounds in your unique design, regardless of how unusual the size or form of your part may be. Similarly, our significant knowledge and expertise in this area allow us to collaborate with you to tailor material for your conventional and unique designs.

Customised Plastic Goods

Injection plastic moulding is advantageous because of its speed, ease of setup, and consistency in component quality. With proper supervision and guidance, the process can tackle any design issue provided, thanks to practically endless customisation choices regarding form, material, and additives.

Injection moulding allows manufacturers of bespoke plastic components to maintain the raw materials’ stability and fluidity throughout the molding process before applying the necessary pressure and/or heat for final curing. This procedure’s efficiency and low cost are a direct result of the design of the tools used.

You should be able to choose from various base materials and add various properties to your custom-moulded plastic components from any reputable manufacturer. 

Additives, such as but not limited to, are another evidence of plastic’s adaptability.

• Substitutes (such as metal, talc, glass, etc.)
• Stabilisers
• Colourants
• Extinguishing Agents
• UV, or ultraviolet. Absorbers of Light
• Neutralizing Anti-Static Compounds
• Antioxidants
• Lubricants
• Add-ons (Kevlar, Carbon Fiber, Fiberglass)

Given the variety of possibilities, it’s wise to consult with trained engineers and industry professionals for assistance in zeroing in on the optimal set of parameters for each given application.

Get The Best of Custom-Moulded Parts With Flextron

Working with clients who require custom rubber moulding parts has given us the insight to identify or develop the best approach for solving problems involving extreme conditions (such as high temperatures, harsh chemicals, solvents, high pressures, intricate shapes, or specific characteristics).

Contact us if you want to set yourself apart from the competition with a custom-moulded product design or a bespoke material composition that improves performance in a particular application. Our application engineers and customer support representatives will work together to provide custom-moulded components at prices often lower than our rivals.